Freight Operations

IATA Lithium Battery Guidance (2026)

Operational quick sheet for classifying, preparing, declaring and checking lithium and sodium-ion battery consignments for air transport.

Quick guide

What you need to know before you move forward.

Start with the highlights below, use the checklist to prepare your shipment or paperwork, then jump to the chapter that matches the issue you are working through.

Identify chemistry and transport configuration before booking.
Check whether standalone cells are permitted on the intended service.
Prepare UN 38.3 and related support evidence before cut-off.
Rebuild paperwork whenever the shipping configuration changes.

Use Case

Battery triage

Helps decide whether a shipment is batteries only, packed with equipment, or contained in equipment.

Critical Control

Correct PI path

Packaging, labels and paperwork depend on the exact transport condition.

High-Risk Item

Power banks

Treat them as batteries, not generic accessories.

01

Classify

Confirm chemistry, UN number and whether the batteries travel alone or with equipment.

02

Validate

Check test evidence, state-of-charge limits and airline acceptance constraints.

03

Pack

Protect terminals, prevent movement and align marking to the applicable instruction.

04

Declare

Tender with the correct documentation set for the actual shipment condition.

Overview

This guide translates core points from IATA's 2026 lithium battery guidance into practical booking and pre-lodgement actions for Freightshop users. It is intended to reduce avoidable rework by helping shippers identify the correct battery category and declaration path before cargo arrives.

01

Safety focus

Scope and Battery Types

Lithium metal batteries (typically non-rechargeable), lithium-ion batteries (rechargeable), and sodium-ion batteries with organic electrolyte all require careful classification for air transport. In operational terms, the main distinction is not just battery chemistry, but whether batteries are shipped by themselves, packed with equipment, or contained in equipment.

Consumer items such as power banks are treated as batteries for transport purposes. They should not be treated as generic accessories when preparing declarations or determining packaging instruction pathways.

Why this matters

Lithium metal batteries (typically non-rechargeable), lithium-ion batteries (rechargeable), and sodium-ion batteries with organic electrolyte all require careful classification for air transport.

In operational terms, the main distinction is not just battery chemistry, but whether batteries are shipped by themselves, packed with equipment, or contained in equipment.

Content emphasis

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Prep

This chapter leans most heavily on the topics with the tallest bars.

02

Operational focus

Key Air Transport Controls

Standalone lithium metal batteries are generally prohibited as cargo on passenger aircraft unless an applicable approval or exemption exists. Standalone lithium-ion batteries are subject to state-of-charge controls, including the common 30% threshold unless specifically authorised under relevant provisions.

Requirements can change materially based on shipment configuration. A consignment packed with equipment may have a different marking, labelling, packaging, or documentation path than a consignment of batteries only, even if the cells are identical.

Why this matters

Standalone lithium metal batteries are generally prohibited as cargo on passenger aircraft unless an applicable approval or exemption exists.

Standalone lithium-ion batteries are subject to state-of-charge controls, including the common 30% threshold unless specifically authorised under relevant provisions.

Content emphasis

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This chapter leans most heavily on the topics with the tallest bars.

03

Documentation focus

Classification and Documentation

Always select UN number and packing instruction from the actual transport condition. Teams should validate test evidence availability, including UN 38.3 related records and battery test summary obligations, before dispatch dates are locked in.

A common failure point is reusing previous paperwork where shipment configuration has changed. If batteries move from contained-in-equipment to packed-with-equipment or standalone, declarations and handling details must be refreshed.

Why this matters

Always select UN number and packing instruction from the actual transport condition.

Teams should validate test evidence availability, including UN 38.3 related records and battery test summary obligations, before dispatch dates are locked in.

Content emphasis

Actions
Limits
Docs
Prep

This chapter leans most heavily on the topics with the tallest bars.

04

Handling focus

Packaging, Marking, and Handling

Packages must prevent short-circuit, accidental activation, and internal movement. Terminal protection and inner packaging stability are key controls, particularly where mixed items are consolidated for freight.

Marking and labelling should align to the exact applicable instruction section. When using overpacks, verify compatibility and segregation rules before consolidation to avoid acceptance delays at tender.

Why this matters

Packages must prevent short-circuit, accidental activation, and internal movement.

Terminal protection and inner packaging stability are key controls, particularly where mixed items are consolidated for freight.

Content emphasis

Actions
Limits
Docs
Prep

This chapter leans most heavily on the topics with the tallest bars.

05

Operational focus

Freightshop Pre-Lodgement Checklist

Why this matters

Freightshop Pre-Lodgement Checklist

What to check

  • Identify battery chemistry and transport configuration before booking.
  • Confirm piece count, net battery quantity, and applicable handling category.
  • Prepare supporting documents (including SDS where required by service workflow) before cargo arrival.
  • Flag uncertain or mixed cargo early so routing and acceptance can be assessed before cut-off.